A Lick Of Paint

Dan sprays the underneath of the trailing edge

Saturday was a milestone for CUER. The car was finally ready to be painted. The reason this was a milestone is because we will no longer have to sand the outer shell. After a long Friday night with far too much sandpaper, this was a relief for the team.

George puts on his goggles

BOC, having noted our penchant for making a mess (and probably also having noted all the orange smiley faces cropping up around the place since we bought a fluorescent aerosol) kindly offered us the use of their paint bay and special spray gun. So we loaded Endeavour onto the trailer and brought her round to the bay.

Dan called dibs on spraying the first coat and, after careful instruction from Richard (and some practice on an old tin) he was ready to go.

Of course, none of this took place without very careful protection of the non-paintable components (i.e. everything that wasn’t the outer shell), and a significant amount of time was spent taping dust sheets over the entire internal structure.

Prepping the newspaper array shield ready for painting

The first coat was applied with no problems and after turning the car ghost-white the paint gun was handed over to Lucy for coat number 2, which also went on with almost no hitches, apart from the point where the paint got a bit too close to the motor.

The full paint job continued through Sunday with the masking and spraying of the upper shell and canopy.

On the way to BOC's paint bay

We now have a glistening white car, which we plan to take testing into an environment full of red dust. The team rule is gloves at all times while handling the car (an idea pinched from Twente) and so far the shell is intact. By the time we’re ready for scrutineering at the end of the week, she will look brilliant.

(blog post by Lucy)

Daniel Chambers

Daniel Chambers

As head of the Electrical Team, Dan pursues a reasonably comfortable existence, since much of the fundamental design of Endeavour’s electrical systems have no need for alteration and can be re-used in the 2011 car. Not one to waste time, however, Dan is busy working on improvements to the MPPTs, although he has had to re-think his original one-MPPT-per-cell strategy since the rest of the team worked out the difference between ‘cell’ and ‘array’.
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  • Prototype is finalised!! Time to start buying steel tubing
    8 Feb 2012 16:43
  • Recruitment campaign for next year starts now!
    7 Feb 2012 18:23
  • All of the 2011 team are sat together to watch our film of the 2011 race made by our very own george "speilberg" zhao
    5 Feb 2012 17:28
  • The Millbrook event today was great! Thanks to everyone who presented and came :-)
    4 Feb 2012 17:39
  • Dropped Endeavour off at Millbrook for the event tomorrow. The venue looks great, so excited for tomorrow!!!
    3 Feb 2012 16:00